| Powered by Flashcut CNC Materials courtesy of Ebay, Bosch-Rexroth, THK, and NSK Ballscrews by THK and SMI4Motion CAD by Rhino; CAM by Visual Mill |
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Research, concept, materials - Why I decided to do it this way |
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Ebay is a MUST... - True statememt; motion hardware is expensive! |
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The base; Y axis mount - How it looks and fits at the bottom |
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Y axis ballscrew - Fixed end flange bearings, ballscrew details |
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Master rail guide; limit switches - Some of the little stuff which must be done |
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Motor Mount Plate - Creating NEMA 23 mounts from plate stock with accuracy |
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Motor Standoffs, Couplings - Servo mounts; Oldham couplers |
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Aligning the Y-axis Ways - How to work with THK linear motion blocks and rails |
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X axis, Part I - Modifying a cheap iron table |
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X axis, Part II - Installing motion hardware to the table |
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X axis Accuracy Test - The X-axis is complete and working great |
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G-Code motion; MPEG - The first CNC motion in my shop |
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The 'Near' Dead Servo Driver - A cry for help from the wilderness |
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Y axis Rail Mount, servo encoder saga - Just some filler so you guys didn't think I was comatose |
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The Z-axis; planning stage - Prior planning prevents p-poor performance... we've all heard of that one |
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A new Ballscrew for the Z axis - Turning and fitting a new journal in the end of a hardened ballscrew shaft |
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Z-Axis Ballscrew Backplate - 1/2" thick aluminum plate makes mounting and adjusting a snap |
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Z-Axis NSK rail mounting - milling the big side plates to accurately mount the rails |
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Z-Axis Ballnut Carrier - connecting the ballnut to the spindle |
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Z-Axis Spindle Backplate - bringing it together; getting close! |
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Sherline Spindle Mounting Block - Spacing the spindle C-line relative to the table |
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A NEMA 34 Motor for the Z - Boring an encoder disk |
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Final Assembly Part I - The column is added; Y and X axes installed |
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Final Assembly Part II - Spindle, limit switch, gas spring, simple engraving test cut |
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KaVo 4041 HF Spindle Bracket Part I - Roughing and boring the clamp bracket |
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First 'Real' CNC Task : Modeling and Toolpath - Creating some cooling fins for the KaVo block with Rhino and Visual Mill |
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First 'Real' CNC Task : Machining the fins - The mill goes to work with the Sherline spindle |
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Kavo Plumbing, MORE Y-axis limit switches - Maybe I'll get it right this time |
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Supercharged Sherline Spinde - Part I, sheaves - Getting almost 10K from a Sherline ER16 spindle |
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Supercharged Sherline Spinde - Part II, sheaves - They're done |
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Supercharged Sherline Spinde - Part III, Motor Mount - Work begins on a new mount for the big motor |
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Supercharged Sherline Spinde - Part IV, Motor Mount - Completion of the adjustable mount. |
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Tests and Ramblings - 3d contouring tests; more hardware mods |
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The KaVo Collet, revisited - These are difficult to make... |
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Cutter Stop Rings - Getting consistent Z without fixed tooling |
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Swarf Guarding - Part I, Concept and Y-axis Front - A much-needed retrofit starting with a stock Gortite bellows |
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Swarf Guarding - Part II, Y-axis Rear and Skirts - The Y axis is complete; the X-axis is inspected |